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WOOLLEN WAYS:
Discover the wool textile industry of the Fells and Dales area of Cumbria

CONTENTS

 

Fleeced Sheep (Museum of Lakeland Life)For centuries, England's wealth was based on wool, first exported as raw fleece to Europe and later traded as woven cloth. Cumbria, being primarily a sheep-rearing area, also enjoyed the fruits of this trade with vast numbers of people engaged in the various processes that turn wool into cloth. The focus of this widespread industry was Kendal, which became the regional centre for the processing and marketing of woollen products.

There are only a few remnants left of the woollen industry - a few mills, the odd spinning gallery and inn sign - but the value of wool as a useful commodity remains. Today, a growing number of local craftspeople combine traditional skills and modern techniques to produce an impressive array of attractive and functional woollen crafts.

 

WHAT IS WOOL?

Dyed skiens of wool (The Wool Clip)Wool is a remarkable renewable resource produced by sheep. It is made of keratin - the same substance as hair, horn, hooves and our fingernails. However, under a microscope hair is seen to have a smooth surface, while wool has scales. It is these scales which enable wool fibres to cling together and be turned into textiles.

Wool is:

  • an excellent insulator (as air is held between the fibres)
  • lightweight and 'breathable'
  • able to wick away moisture and shed dirt
  • able to absorb up to 25% of its weight in moisture without feeling wet
  • naturally fire-retardant
  • hardwearing and resilient

 

WOOL QUALITY

In Britain, wool quality is measured by the 'Bradford Count': the higher the number, the finer the wool. Most British wool is in the mid-range, but wool from the local breeds of Herdwick, Rough Fell and Swaledale sheep is low graded because of its coarseness. Although the wool is unsuitable for fine fabrics, it is excellent for carpets.

Variations in the length of fibre, crimp ('springiness') and lustre in different wools make for great variety in quality and texture of the finished product.

 

TURNING WOOL INTO FABRIC


Felting

Felt is the world's oldest fabric. When moisture, heat and friction are applied to sheared fleece, a strong fabric is created that can be used for shelter, clothing and footwear. Today, felt is generally used to create effective works of art.


Preparation of wool

To form a yarn, the raw fleece had to be scoured to remove the natural oils (lanolin) in the wool. Urine was often used to do this because it contains ammonia that breaks down the grease. Once the oils and other impurities were removed, the wool could be dyed at this stage. Then, depending on what finish was required, the wool was either carded (to produce woollen yarn) or combed (for worsted yarn). This made it easier to spin the fibres together into a strong yarn.


Spinning wheel, c.1814 (George Walker - Costume of Yorkshire)    Spinning with a distaff and spindle (National Museums of Scotland)

Spinning

Yarn was first spun using a spindle-whorl. The whorls were small round objects made from stone, lead or pottery, fixed to a wooden rod (the spindle). When the spindle is twirled by hand, the whorl acts as a fly-wheel, twisting the fibres together.
The introduction of the spinning wheel in the medieval period greatly speeded up yarn production in the home.


Weaving

Once the yarn had been prepared, it could be woven into fabric or cloth. Two sets of yarn are required: the warp and the weft. First, the warp is arranged on a loom in parallel lines, then the weft is taken in and out of the warp using a shuttle. As the layers build up, the weft is 'beaten down' (pushed together) to create the fabric.


Dyeing

Wool may be used in its natural colours or it can be dyed. Until the introduction of acid dyes in the 19th century, natural sources (mainly plants) were used. Wool is prepared for vegetable dyeing by being treated with a mordant (e.g. alum, copper), which makes it receptive to the pigment.

Cloth that was dyed before weaving kept its colour better than cloth that was dyed afterwards. Hence the origin of the phrase 'dyed in the wool', meaning 'through and through'.


Fulling

This was the process of pounding the cloth to tighten up the fibres and create a denser fabric. The cloths were immersed in hot soapy water and trampled on (known as 'walking'). This arduous process was soon mechanised by harnessing the energy of fast-flowing streams. Mills were built to house huge water-powered hammers (known as stocks) that repeatedly pounded the cloth to soften it. There were fulling mills (or walk mills) all over Cumbria: recorded mills existed at Ambleside, Staveley, Beetham, Crosthwaite (Lyth Valley) and Milnthorpe.

Fulling mills were often located near sources of bracken. When green bracken was burned in a kiln, it produced potash. This was then mixed with animal fat and lime to make a soap that was used in the fulling process.

Tenters on Green Bank, Kendal c.1834 (Allom and Rose)


Stretching

After being fulled, the cloth was rinsed and then taken to nearby tenter grounds to be stretched and dried. The lengths of cloth were attached to hooks on the frames and left to dry. Rows of these tenterframes can be clearly seen on contemporary maps, engravings and paintings of the period.

The phrase 'to be on tenterhooks' means to feel tense, in the same way the cloth on the tenterframe was being stretched under tension.


Knitting

In contrast to weaving, a knitted fabric is created from one continuous thread by forming a series of loops (a row of stitches) on two or more needles. By using several coloured yarns and different permutations of stitches, a vast array of elaborate designs can be achieved.

 

THE WOOLLEN INDUSTRY OF CUMBRIA

In the early medieval period, much of the land was granted to monasteries (Furness, Shap, Holm Cultram) which grew rich on wool sales. Furness Abbey was the largest landowner in the area and one of the richest in the country. Their main estate (or grange) was at Hawkshead, which provided the Abbey with almost half of its wool and over a quarter of its income.

Hardman Collection, Museum of Lakeland Life, Kendal

The manufacture of woollen cloth, woven on handlooms in cottages and farmhouses, was widespread and all members of the family were involved in making 'pieces' of cloth. Children would card the wool, women spun the wool into yarn and men would weave the 'pieces'. Much of it was hard, physical labour, but it gave rural families much needed extra income. The so-called 'spinning galleries' attached to many farmsteads in Cumbria are where fleeces were stored, prepared, dyed and spun, and where woven 'pieces' could be displayed for the attention of passing wool merchants.

Monks initially controlled the wool trade. They collected the spun yarn and the woven cloth from the workers, and absorbed the profits. However, with the Dissolution of the Monasteries in 1537 the wool trade was taken over by a new social class - the wool merchants who, with their broggers (or agents), now organised the delivery of raw materials to the peasant workers and collection of the finished 'pieces'.

There were no roads or wheeled vehicles to transport the finished cloths, so packhorses were used instead. Loaded with wool sacks they would regularly plod the old routes linking the central Lakeland valleys to the main market centres. In the mid-18th century, between 6 and 20 packhorses travelled between Hawkshead and Kendal every week.

The colour of Kendal Green was created by first steeping the cloth in a yellow dye ( from Genista tinctoria or dyer's greenweed) and then overdyeing it in blue ( from woad or indigo) to produce the celebrated green.

Cording BatsKendal became the main centre for the processing and marketing of woollen cloth, particularly the hardwearing Kendal 'cottons'. The town attracted a range of skilled artisans: shearmen who brushed the nap with teasels and then cropped it for an even finish, dyers who created the familiar Kendal Green, and numerous tailors and weavers. In 1695, over half of the main householders were working in the textile trade.

Some wool was left in its natural state, creating a coarse, grey cloth called 'hodden' that was worn by working people and the legendary Cumbrian huntsman, John Peel (1776-1854), who wore his 'coat so grey'. Kendal was also known for its 'linseys' (a mix of flax and wool), 'woolseys' (a mix of wool and cotton), 'kerseys' (fabric made of longer woollen fibres) and 'harden' (a coarse cloth made of hemp or flax).

Kendal's Coat of ArmsKendal's coat of arms displays wool hooks quartered with teasels: the wool hooks secured the packhorse bales, and the teasels raised the nap (fluffed up the fibres) of newly woven cloth. Others believe the 'teasels' to be spindles onto which the woollen yarn was spun.

 

Spinning wheelOnce finished, the cloths were loaded onto packhorses and taken to London and Southampton every week. Much Kendal cloth was shipped over to the West Indies and the North American colonies to clothe slaves working on the plantations. In 1770, 120 pieces of Kendal cotton went to Barbados, 80 to Domingo (Dominica), 810 to Jamaica and no less than 2,693 to Virginia. The return cargo of tobacco created another important Kendal industry - snuff manufacture.

A middle class of merchants and clothiers (known as chapmen) profiteered from the flourishing woollen trade, and Kendal's motto 'Pannus Mihi Panis' ('cloth is my bread') and coat of arms reflected this prosperity. This was the era which saw the construction and enlargement of small manor houses (statesmen dwellings), churches, schools and other public buildings, all built on the proceeds of cloth manufacture.

Many of Cumbria's place names are indicative of this widespread industry - Tenter Hill near Hawkshead, Tenterfell near Kendal and Tenter's Lane at Lorton are all places where cloths were once stretched ('tented') on wooden frames. Many inn signs also allude to the woollen industry: there are Woolpack Inns in Eskdale and Penrith (and formerly in Kendal); Packhorse Inns in Keswick and Kendal; a Fleece Inn at Kendal; and, from a previous era, the Bishop Blaize in Kendal - named after the patron saint of woolcombers but more recently renamed as the Kendal Bowman. These pubs were often on packhorse or coaching routes and provided an overnight rest for the workers and their horses.

'This town [Kendal] is of great trade and resort … for the diligent and industrious practice of making cloath [sic], so excels the rest … through all the parts of England.'
John Speed, c. 1614

Local surnames such as Bowker (cloth washer), Webster (weaver), Walker (fuller), Lister (dyer), Cropper (shearman) and Chapman (wool merchant) are all occupational names derived from the medieval woollen industry.

During the 17th century the woollen industry suffered a period of decline. In an attempt to revive the trade, Parliament passed a law which decreed that all burials must be in woollen shrouds. Churches had to issue a certificate each time there was a burial, declaring that the corpse had been 'buried in woollen'. One of these certificates is on display in Hawkshead Church. The nearby Information Centre has a replica of a woollen shrouded corpse in a burial pit.

Wool CombThe manufacture of knitted woollen stockings (hosiery) was also an important cottage industry, providing a livelihood for thousands of people, particularly in the Lune Valley, Garsdale and Dentdale (Dent was noted for its 'terrible knitters', who would knit furiously all day long). Yarn was given out by hosiers on a regular basis who also collected the finished stockings made in the intervening period.

Whole families were engaged in the production of knitted hose, knitting at all times of the day or evening - whether on the way to market or in social groups around the fire (known as 'ganging a sitting').

'All this time their knitting goes on with unremitting speed. They sit rocking to and fro like so many weird wizards. They burn no candle, but knit by the light of the peat fire.'

The Rural Life of England, William Howitt, 1844

 

Kendal, Kirkby Stephen and Kirkby Lonsdale became the market centres for hundreds of stockings, as well as knitted gloves, caps and 'guernsey frocks' (sweaters), which were sent off to London and Europe. In 1801 it was estimated that 2400 pairs of stockings a week were made in Ravenstonedale, Orton, Sedbergh and Dent - an average of one pair per person per week. Long hours were worked for little pay, but it was enough to keep many families from destitution.

Cropping ShearsBy the late-18th century, England was in the process of revolutionary change in farming, transport and industry. Mechanised factory production took over to provide for the nation's needs and the growing export market. This was the era of the textile mills, newly established in the main towns of Kendal, Cockermouth and Keswick. The mills centralised the processing and manufacture of woollen goods, and the old cottage industries of spinning, weaving and knitting became obsolete.

From the 1930s onwards, new overseas markets and development of artificial fibres reduced the competitiveness of Cumbria's textile mills and gradually most closed down or found alternative uses.

Knitting sheath

Farfield Mill, near Sedbergh, was built by the Dover family in 1837 as a water-powered textile mill and produced an array of textile products from horse collar linings to miners' garments. Yarn was regularly supplied to hand-knitters in the Dales and knitted items brought back. The mill continued to produce woollen textiles up to its closure in 1992, and became an Arts and Heritage Centre in 2001.

 


Knitting sheath. Curved wooden tool used by hand-knitters and worn in a leather belt. A hole in the top held the needle rigid, freeing the right hand to form the loops and thus speeding up the process.

 

WOOLLEN CRAFT PRODUCERS

In recent years there has been a revival of locally produced woollen crafts in response to the low wool prices of the late 1990s. Plummeting wool prices encouraged sheep farmers and craftspeople to find new ways of increasing the value of local wool by turning it into an array of colourful and imaginative products.

Debbie Lucas creates felt artwork from hand-dyed merino and blue-faced Leicester wool, and runs several felt-making workshops every year (www.debbielucas.co.uk). Jane Exley of The Woolly Rug Company in Elterwater produces hand-tufted rugs, runners and wall hangings using Herdwick wool and can be seen at work in her studio (www.woollyrug.com). Lakeland Tweed comprises a selection of rugs, throws and blankets made of wool from Cumbrian fell sheep. The farm at Pike Side, near Ulpha, has a farm trail and information on the processing of wool from fleece to product (www.duddonvalleywool.co.uk). Nancy Tingey uses local wools to create pieces of art and has an open studio at Isel Hall, Cockermouth, on Mondays during the summer (email: nancy@tingey7.freeserve.co.uk).

Local knitters still make hand-knitted garments using local wool - see the Wool Clip for details. Sophie's Wild Woollens of Dent continues the tradition of handing out yarn to local knitters and collecting the finished garments (tel: 015396 25323).

The National Trust, in conjunction with its hill farms, has recently developed a scheme with Goodacre Carpets of Kendal to produce carpets from Herdwick wool (www.goodacrecarpets.com). Another successful venture, Second Nature, uses Herdwick wool as insulation material for buildings and cool boxes (www.secondnatureuk.com).

Some woollen craft producers have banded together to market their skills and products within a co-operative. The Wool Clip and Original Cumbrian Wool are two such ventures.

 

THE WOOL CLIP
Priest's Mill, Caldbeck, Wigton, Cumbria, CA7 8DR
Tel: 016974 78707
Website: www.woolclip.com

A co-operative of around 15 members, based in an 18th-century former corn mill. A wool craft shop sells hand-spun yarn), knitwear, woven and felt goods, rugs, throws, hangings, hats, bags, gloves, scarves, socks, etc. A catalogue and mail order service is available on request. The co-operative runs monthly workshops in textile skills. Shop is open Tues-Sat (11.00- 4.00) from mid February to end of December. Members include:

  • Marion Barritt. Hand-weaver, spinner, dyer. Teaches textile skills.
  • Mary Bell and Pam Hall (Helvellyn Herdwicks). Knitting yarns and kits, woven rugs and throws. Farm visits arranged.
  • Betty Brame and Ruth Strong. Hand-knitters and spinners using wool from local breeds.
  • Christine Crofts. Gun-tufted rugs and wall hangings. Talks and demonstrations.
  • Rachel Erwig (Knitwits). Original designs of children's knitwear.
  • Lee Fitton. Felt artist.
  • June Hall. Hooked rug maker. Talks and demonstrations.
  • Jan Hicks. Felt artist and dyer. Talks and demonstrations.
  • Julia Neubauer. Knitwear designer and maker.
  • Jenny McWilliam. Herdwick waistcoats.
  • Carolyn Rawlinson (The Spinning Gallery). Hand-knitter, spinner and dyer. Talks and demonstrations.
  • Therese Southgate (Jopplety How Designs). Co-author of 'Herdwick Country Cookbook: Heritage Walks and Recipes'. Talks and demonstrations.
  • Carolyn Webb (Indigo). Knitwear designer and maker using local wool.



ORIGINAL CUMBRIAN WOOL

Old Hall Farm, Ulpha, Broughton-in-Furness, Cumbria, LA20 6EY
Tel/Fax: 01229 716440 (Michaela) or 01229 716613 (Anthea)
Email: cumbrianwool@aol.com.
Website: www.cumbrianwool.co.uk

A co-operative formed by a group of sheep farming families in the Duddon Valley (Anthea Jones, Jeremy and Sue McWilliam, David and Michaela Hoggarth, and David Thornley). Together they farm around 4000 sheep and increase the value of their wool by 'shepherding' its processing and transformation into attractive rugs and throws, and a range of upholstery and furnishing fabrics. Talks given to local groups.

 

SHOWS AND EVENTS

Throughout the summer, various agricultural events showcase the best of Cumbria's sheep and woollen products. For more information contact Made in Cumbria - see Useful Contacts.

LAKELAND SHEARS
An annual competition (held in Cockermouth in early July) that attracts shearers from all over the world. This is the only shearing event to use solely Herdwick sheep - over 1000 during the event. Contact Bob Shaw for details (tel: 01768 890421).

WOOLFEST
An annual celebration of wool and other animal fibres held in Cockermouth on the last weekend in June. Fleeces, equipment suppliers, designers, makers, livestock, lectures, workshops, exhibitions and demonstrations. Organised by the Wool Clip - www.woolclip.com.

KNITTING CAFÉ
Bluebell Bookshop, Angel Lane, Penrith, Cumbria, CA11 7BT.
Cumbria's first knitting café - free drop-in centre for knitters to share ideas, patterns, techniques and to socialise. Every Monday from 10.00-1.00. Enquiries: June Hall (tel: 01768 480286).

 

WHERE TO FIND MORE INFORMATION

MUSEUM OF LAKELAND LIFE
Abbot Hall, Kendal, Cumbria, LA9 5AL
Tel: 01539 722464
Email: info@lakelandmuseum.org.uk
Website: www.lakelandmuseum.org.uk
Information and displays on sheep farming and woollen textile manufacture - wool combs, carding bats, carved wooden yardsticks for measuring cloth, spinning wheels, an original loom for weaving cloth, and even a cast-iron tenterframe! The shop sells a selection of woollen crafts - rugs, throws, garments, etc - all made of local wool. Educational workshops run. Open Mon-Sat all year except for Xmas period (mid Dec-mid Jan). Admission charge.


FARFIELD MILL
Garsdale Road, Sedbergh, Cumbria, LA10 5LW
Tel: 015396 21958
Email: themanager@farfieldmill.org.
Website: www.farfieldmill.org
Arts and Heritage Centre in former woollen mill complex. The centre has displays on the mill's history, workers and products, as well as on the Rough Fell sheep breed. The original Dobcross looms still weave colourful travel rugs and throws in wool. One initiative uses wool from Rough Fell sheep to create attractive woven floor rugs. Craftspeople can be seen at work including knitter Angela Bradley (015396 20922), and weavers Zara Clarke (zara@zaraclarke.co.uk) and Laura Rosenzweig (www.laurasloom.co.uk). Eden Artisans (a group of textile workers and a woodworker) are also based at the mill. Shop and café on site. Free parking. Admission charge. Open every day from Easter to mid January (10.30-5.00); rest of year, at weekends only.

DENT HERITAGE CENTRE
Dent, Cumbria, LA10 5QJ
Tel: 015396 25800
Website: www.dentvillageheritagecentre.co.uk
Displays, artefacts and memorabilia tell the story of Dentdale from its past to the present day. A section is devoted to the knitting industry of the area, alongside other information on farming, mining, railway engineering, natural history and cultural life. The centre is open all year round.

Adjacent to the church is the DENTDALE CENTRE, which has information on the 'terrible knitters of Dent'.


LAKELAND SHEEP AND WOOL CENTRE
Cockermouth, Cumbria, CA13 0QX
Tel/Fax: 01900 822673.
Email: reception@sheep-woolcentre.co.uk.
Website: www.sheep-woolcentre.co.uk
Displays of local heritage and attractions. Several British sheep breeds are presented on stage with commentary on their characteristics. Sheepdog demonstrations. Shop with woollen goods, sheepskins and other 'sheepy' gifts. Open Sun-Thu from March to end of October. Admission charge for sheep show.

 

GUILDS

The Eden Valley Guild of Weavers, Spinners and Dyers
Secretary: Marion Barritt. Tel: 01768 892667.

Lancashire and Lakes Guild of Spinners, Weavers and Dyers
Secretary: Alison Ongley, 125 Bare Lane, Morecambe, Lancashire, LA4 6RP

International Association of Feltmakers
Chairman: Sonja Middleton, 53 Aireville Avenue, Bradford, BD9 4EW
Tel: 01274 581311

 

USEFUL CONTACTS

The British Wool Marketing Board
Wool House, Roydsdale Way, Euroway Trading Estate, Bradford,
West Yorkshire, BD4 6SE
Tel: 01274 688666
The buyer of all wool from British farms. Supplies fleeces and prepared wool for spinning. Information, publications, educational material, etc.

Made in Cumbria
County Offices, Busher Walk, Kendal, Cumbria, LA9 4RQ
Tel: 01539 732736
Email: office@madeincumbria.co.uk
Website: www.madeincumbria.co.uk
Supports local art and craft producers.

The National Trust
The Hollens, Grasmere, Ambleside, Cumbria, LA22 9BR
Tel: 015394 35599
Website: www.nationaltrust.org.uk
Information on Herdwick wool carpets.

 

GETTING AROUND

For details on public transport, please contact Traveline on 08700 608 2608.
Email: info@traveline-cumbria.co.uk.
Website: www.traveline.org.uk.

 

CREDITS

Produced by Anna Gray at VAC for LEADER+
Written by June Hall and Anna Gray
Design © Andrew Lathwell Design Limited
Illustrated by Juliet Whitworth
Printed by Reeds Printers, 2005
Front cover photographs supplied by Ted Bowness, The Wool Clip and Original Cumbrian Wool
Other images supplied by Kendal Library, Kendal Museum of Lakeland Life, Farfield Mill, National Museums of Scotland, Yorkshire Archaeological Society, Wool Clip, Original Cumbrian Wool, Debbie Lucas, Marion Barritt, Carolyn Webb, Therese Southgate and Ted Bowness.

LEADER+ (Cumbria Fells & Dales)
The Old Stables,
Redhills,
Penrith,
Cumbria,
CA11 0DT

Tel: 01768 869533
Email: info@fellsanddales.org.uk
Website: www.fellsanddales.org.uk

Fells and Dales LEADER+ Programme is based at Voluntary Action Cumbria, a company limited by guarantee, Charity No. 1080875, Companyh No. 3957858.

This is one of a series of themed trails being produced by LEADER+ (Cumbria Fells & Dales) to promote the area and its local products.

Whilst every effort has been made to ensure that the content of this trail is accurate and up to date at the time of writing, no liability can be accepted for any errors, omissions or misrepresentations of fact contained herein.

Voluntary Action Cumbria Logo   Leader+ Logo   Defra Logo   European Union Logo   

This project is being part financed by the European Agriculture Guidance and Guarantee Fund of the European Union and the Department for Environment Food and Rural Affairs through the Cumbria Fells and Dales LEADER+ Programme.

 

 

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